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  • APTICOTE MAGnanoSHIELD by Poeton – APTICOTE MAGnanoSHIELD
    weapon in the war against the deadly microbes that cause food borne illnesses hospital infections and contaminated drugs Yet these anti microbial materials have shown a limited ability to deliver microbe resistance as part of a comprehensive surface enhancement treatment until now A new anti microbial coating technology from Poeton Industries Ltd eliminates this limitation by offering microbe resistance in conjunction with other beneficial surface properties Called Apticote MAGnanoSHIELD this new coating technology can be incorporated into many of Poeton Industries Ltd proven surface enhancement coating range So now it s possible to specify a single coating that not only resists microbe growth and is FDA compliant but also provides protection against friction wear moisture chemical exposures and more Because Apticote MAGnanoSHIELD is incorporated with Poeton Industries Ltd existing wear resistant coatings it also offers durability and substrate compatibility that earlier anti microbial materials could not achieve Nedox is offered by Poeton under our Apticote 460 banner Apticote MAGnanoSHIELD provides protection to stay clean in between sanitation cycles Independent laboratory testing proves that MAGnanoSHIELD is effective in eliminating Bacteria Fungus strains Staphyoccocus aureus gram positive Gliocladium virens ATCC 9645 E coli gram negative Aspergillus niger ATCC 9642 L monocytogenes gram positive Penicillium pinophilum ATCC 11797 Chaetomium globosum ATCC 6205 Aureobasidium pollulans ATCC 15233 Keep it CLEAN with MAGnanoSHIELD by improving sanitation Anti microbial protection 99 9999 reduction in bacteria and fungus Interferes with DNA replication Damages the cell wall of microbes altering cell membrane permeability Combines with bacteria proteins located in the cell wall and cytoplasm which interferes with normal cell functions FDA compliant Keep it LEAN with MAGnanoSHIELD by improving production efficiency Reduce chemical cleaning materials Reduce maintenance man hours Increase production run times Reduce water usage Printer Friendly Version Click here to download a printer friendly version for

    Original URL path: http://www.poeton.co.uk/w1/magnanoshield.htm (2016-02-12)
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  • Sector Applications
    Keronite APTICOTE MAGnanoSHIELD Markets Aerospace Defence Medical Healthcare Energy Power Generation Automotive Chemical Oil and Gas Food Drink Equipment Electronics Telecoms General Engineering Approvals Technical Services R D Technical Service Select Your Coating Solve Friction and Wear Problems Glossary of Surface Engineering Terms Surface Engineering Review Send us your Application Problem Successes Enquiries Send us your Problem Contact Us News Latest News Poeton Newsletters Premium Content Designer s Guides Tutorials ISIS White Papers Sector Applications Aerospace Defence Medical Healthcare Energy Power Generation Automotive Chemical Oil and Gas Food Drink Equipment Electronics Telecoms General Engineering GLOBAL SUPPORT Poeton Apticote supporting global manufacturing from A to Z Design Support Research Development Test Samples First Articles Pre Production Full Rate Production COATINGS FROM POETON Core Standard Coatings APTICOTE 100 Hard Chrome APTICOTE 200 Polymer Composite APTICOTE 300 Hard Anodising APTICOTE 400 Electroless Nickel APTICOTE 600 Silver APTICOTE 800 Plasma Thermal Spray Coatings APTICOTE 3000 Keronite APTICOTE 900 Cadmium Technical Metal Composite Coatings APTICOTE 300SP Sulphuric Anodising PTFE Composite APTICOTE 350 Hard Anodic Polymer Composites APTICOTE 355 Advanced Anodic Composites 15 000 hrs corrosion protection APTICOTE 450 Electroless Nickel PTFE Composite Co deposition APTICOTE 460 Electroless Nickel Polymer Composites APTICOTE 810 Plasma Thermal Spray

    Original URL path: http://www.poeton.co.uk/sector-applications.htm (2016-02-12)
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  • Wear Resistant Coatings for the Aerospace and Defence industries by Poeton
    pressure to supply fully finished components that may require a complex treatment sequence such as Stress relieving Hard chrome plating Cadmium plating with masked off areas Magnetic flaw detection NDT Nital etch inspection NDT Hardness testing Final de embrittlement heat treatment Such a sequence of operations can be obtained at one site with one purchase order with all the necessary defence or aerospace accreditations and no intermediate delays Our customers save both time and money receive a fast track service and minimise their transport and packaging costs Third Party Approvals Poeton are approved to the following Third Party Quality Systems at their two UK production sites at Cardiff and Gloucester BSI Registered Poeton Gloucester Ltd Standard BS EN ISO 9001 2008 Including SBAC AS 9100 Number Certification No FM 24657 Also Poeton Cardiff Ltd Certification No FM 22575 Nadcap Accreditation Poeton Gloucester Ltd Standard AS7109 Coatings Thermal Spray AS7108 Chemical processing Poeton Cardiff Ltd Standard NDT PT MT We are also approved by a wide range of aerospace and defence companies with Apticote coatings specified by name on many component drawings For details please look at our Approvals page On environmental aspects we are approved to BS EN ISO 14001 2004 Certificate No EMS 87117 Plant Capacity We are able to process all the major aerospace and defence components Please see our page on Plant capacity for all the details of our processing capabilities Typical Apticote Aerospace and Defence Applications Landing gear Hard Chrome plating and Cadmium plating Actuators Hard Chrome plating Cadmium plating and Hard Anodising Underwater weapons Hard Anodising Missile launcher rails Hard anodic polymer composites Aircraft engine parts Electroless Nickel and Thermal Spraying Missile locks ejectors and actuators Electroless Nickel Thrust reversers Electroless Nickel PTFE Braking systems Electroless Nickel Polymer Composites Engine bearing cages Silver plating Heat transfer systems Silver plating Missile exhausts Thermal Spraying Rotary housings drone aircraft Nickel Ceramic Composites Titanium sub sea locking systems and titanium satellite winding reels Keronite Electro Ceramic Case Histories Rotary Housings Problem The rotary engines in unmanned military aircraft must be 100 reliable with no loss of power due to rotor tip wear or bore degradation They must also be lightweight and ultra precise made in cast aluminium alloy This represents a major challenge for the bore coating it must be hard 100 adherent to the substrate no chipping or corner build up and must hone to provide a seal tip friendly surface Solution Apticote 2000 Nickel Ceramic provided the complete solution with economic batch plating to the highest quality standards The Poeton multi station coating facility backed by computer controlled processing and stringent process chemistry control allowed large batches of housings to be processes right first time every time Telescopic Ram Assemblies Problem The Aluminium telescopic ram assemblies used to extend aero engine doors during maintenance suffered from excessive vibration wear when closed and in flight Even though it prevented corrosion the conventional chromic anodised surface was insufficiently robust to withstand the constant fretting from the steel bearing

    Original URL path: http://www.poeton.co.uk/coatings-aerospace.htm (2016-02-12)
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  • Low friction and non-stick Coatings for the Medical industry by Poeton
    provide precision high quality surface treatments that meet all the stringent needs of the medical sector with formal quality and processing procedures set out for every application Our experience and track record is unrivalled bringing performance benefits to all aspects of the sector Which Apticote coating do I specify Apticote Coating Features Application areas and benefits Apticote 200 Non stick and low friction A range of polymer coatings providing low friction non stick easy clean surfaces for medical devices and moulds or for improving productivity of medical processing equipment FDA COMPLIANT Poeton will advise on which of the Apticote 200 coatings is best for a given application and on the question of medical compatibility Apticote 350 and Apticote 356 Corrosion protection for aluminium parts with low friction A range of composite anodising processes incorporation low friction and non stick polymers and with enhanced corrosion protection Providing corrosion protection increased wear life and low friction non stick for aluminium medical moulds or machinery FDA COMPLIANT Apticote 450 Wear resistance and low friction A unique electroless nickel polymer composite that provides ultra low friction combined with superb wear resistance For proving maximum wear life and low friction on machine components that must endure the most arduous sliding conditions where abrasion is a major problem NOT FDA COMPLIANT Apticote 460 Ultimate non stick The ultimate non stick system based on electroless nickel and a very advanced polymer infusion Prevents sticking during moulding by the most aggressive medical products even high temperature silicone based implants FDA COMPLIANT Apticote 810 Toughest hardest non stick coating with maximum wear resistance The toughest hardest non stick coating system based on thermal spraying and polymer infusion For sealing and sticking problems in mass production medical packaging capable of withstanding temperatures above 200Deg C FDA COMPLIANT For details on Poeton medical compliance via the FDA UFDA and CFR21 follow this link Case Histories Blister Pack Moulds Problem The production of plastic blister pack packaging using aluminium moulds presented a need for good release coupled with a major problem of acid corrosion from the plastic Solution Apticote 350F solved both problems in one hit protecting and sealing the aluminium alloy surface and at the same time providing superb non stick and wear resistance against the very aggressive product Silicone Implant Moulds Problem The moulding of silicone implants presented the most severe sticking problems that the producer had ever experienced Solution The high precision Apticote 460 coating extended the mould life by 10 fold and completely eliminated tears and flashing Medical Gauze Problem A healthcare company manufacturing and packaging stiffened gauze found that the product literally sawed its way through steel guides Solution The ultra hard non stick Apticote 810 reduced the friction and eliminated the wear Production rates increased and downtime was greatly reduced Problem Blood Problem A leading company in blood analysing equipment found just how corrosive blood can be Serum needles and analyser covers suffered attack and tenacious residues of dried blood built up on components Solution The

    Original URL path: http://www.poeton.co.uk/coatings-medical.htm (2016-02-12)
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  • Wear Resistant and Electrically Insulating Coatings for the Energy and Power Generation industries by Poeton
    titanium parts to minimise galvanic corrosion of mating parts particularly undersea Poeton coatings are used in fuel cells electric cars wind turbines solar arrays nuclear power generation and other power related applications In keeping with the ethos of the sector Poeton are committed to developing and introducing more environmentally acceptable coatings for industry around the world To this end our R D department is at the forefront of research to find alternatives to traditional often hostile coating processes like hard chrome plating and chromic acid anodising Our experience and track record is unrivalled bringing performance benefits to all aspects of the sector Which Apticote coating do I specify Apticote Coating Features Application areas and benefits Apticote 100 Precision hard chrome We specialise in precision plating using jigging and robbers custom designed in our workshop avoiding the need for expensive post grinding or linishing Parts include hydraulic supports in mining and Applications in the nuclear industry Apticote 200 Polymer coatings A family of polymer coatings offering corrosion protection low friction non stick and wear prevention Parts include gasket faces in fuel cells and sliding parts in wave machines Poeton will advise on which of the Apticote 200 coatings is best for a given application Apticote 300 Hard anodising a of aluminium and titanium anodising Our hard anodising process gives greater than 1500 hours salt spray endurance as well as 1 200 volts DC dielectric strength on aluminium alloys for parts in electric motors We specialise in treating titanium with our Apticote 300T process on parts such as subsea structural components Apticote 350 and Apticote 355 Composite hard anodising of aluminium A range of anodic processes with polymer infusion providing wear and corrosion protection up to 15000 hours salt spray as well as exceptional electrical insulation for aluminium alloys Ideal for parts on wave power machines subject to periodic immersion in sea water Apticote 400 A high quality electroless nickel coating Ideal for precision parts needing anti fretting and corrosion protection on parts such as gaskets couplings and splines Apticote 450 An electroless nickel polymer composite Providing very low friction wear resistance and anti fretting Good for gasket faces where there is the risk of relative thermal expansion and for anti galling on threads including titanium Apticote 800 Thermally sprayed coatings We offer a wide range of metals cermets and ceramics for wear resistance and as thermal barriers Applications range across the whole sector and Poeton will advise on which thermal spray coating will best solve you problem Apticote Keronite 3000 An electro ceramic coating for aluminium magnesium and titanium alloys The ultimate wear protection for parts made in lightweight alloys and for providing an electrically insulating surface on titanium ideal for eliminating galvanic corrosion on mating parts Case Histories Nuclear waste storage Problem The customer required the ultimate in anti corrosion treatments one to eliminate any possibility of damage to storage drums containing low risk contaminated nuclear waste The specification was for no corrosion after 50 years storage on all parts

    Original URL path: http://www.poeton.co.uk/coatings-energy-environment.htm (2016-02-12)
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  • Wear resistant and anti-fretting Coatings for the Automotive industry by Poeton
    demanding environments Apticote 400 A high quality electroless nickel coating Ideal for precision parts needing anti fretting and corrosion protection on parts such as splines couplings and gasket faces Apticote 450 An electroless nickel polymer composite Providing very low friction wear resistance and anti fretting Good for gasket faces where there is the risk of relative thermal expansion Apticote 460 Ultimate corrosion protection The ultimate corrosion protection and low friction system based on electroless nickel and a very advanced polymer infusion Suitable for low volume larger parts rather than mass produced small items Apticote 800 Thermally sprayed coatings We offer a wide range of metals cermets and ceramics For thermal barriers on manifolds turbochargers and heatshields we recommend Apticote 800 55P For anti scuffing on bearing surfaces choose Apticote 800 17 Apticote Ceramic 2000 The supreme nickel ceramic cylinder bore coating For the ultimate engine performance providing increased power anti scuffing and zero wear at up to 18 000rpm We can coat and hone liners blocks and housings including two strokes Visit the Poeton Aptec Division for more information Apticote Keronite 3000 An electro ceramic coating for aluminium and magnesium alloys The ultimate wear protection for aluminium pulleys brake discs and clutches For magnesium housings Apticote Keronite 3000 provides exceptional corrosion protection more than 300 hours salt spray in its own right and is the ideal post treatment before painting Example Case Histories Spark plugs Problem When the ceramic body of the plug is fired at high temperature and pressure the central steel electrode must be protected from oxidation including the terminal cap which forms the contact with the high tension lead Solution Poeton solved the problem with a specially brightened sulphamate nickel barrel plated in batches of 100 000 with statistical process control to ensure a consistent thickness over the whole part Our laboratory devised a quality assurance procedure based on weighing batches of pins before and after plating accurately relating the change to the coating thickness determined by random metallographic sections Tyre Valves Problem A customer was using a new alloy for his remote tyre pressure monitoring valves but conventional sulphuric acid anodising was failing to provide the specified 1000hrs cyclic corrosion endurance Solution Working with the customer Poeton solved the problem in our laboratory making proprietary modifications to the process and the racking and producing a coating that now provides for 1500hrs protection The parts are now rack sulphuric acid anodised in batches of 10 000 and our laboratory has developed a unique accelerated corrosion procedure that can provide a weekly quality assurance test Protean Electric Wheel Drives Problem Corrosion of aluminium components of Protean Electric Wheel drives Protean Electric is a leading clean technology company that designs develops and manufactures the Protean Drive the most advanced in wheel electric drive system for hybrid and battery electric vehicles Protean Drive is a fully integrated direct drive solution Each motor has a built in inverter control electronics and software no separate large heavy and costly inverter required The

    Original URL path: http://www.poeton.co.uk/coatings-automotive.htm (2016-02-12)
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  • Corrosion Resistant and wear resistant Coatings for the Chemical and Oil and Gas industries by Poeton
    processes we work with our customers on a project basis ensuring that the most effective coating solution is identified Which Apticote coating do I specify Apticote Coating Features Application areas and benefits Apticote 100 Precision hard chrome We specialise in precision plating using jigging and robbers custom designed in our workshop avoiding the need for expensive post grinding or linishing Parts include seal faces mandrels pump plates and shafts We can provide an undercoat of thin dense chrome for ensured corrosion protection Apticote 200 Polymer coatings A family of polymer coatings offering corrosion protection low friction and wear prevention Parts include rope termination plates potting frames and gate valves Poeton will advise on which of the Apticote 200 coatings is best for a given application Apticote 300 Hard anodising and sulphuric acid anodised of aluminium and titanium anodising Our sulphuric acid anodising gives greater than 1500 hours salt spray endurance for corrosion protection of aluminium parts Our Apticote 300 hard anodising provides exceptional wear resistance and is suitable for lightweight structural parts that might be subject to mild erosion We specialise in treating titanium with our Apticote 300T process on parts such as titanium flex tubes and cases Apticote 350 and Apticote 355 Composite hard anodising of aluminium A range of anodic specialised processes with polymer infusion providing exceptional wear and corrosion protection up to 15 000 hours salt spray for aluminium alloys Parts include sub sea systems as well as towed arrays cameras and robots Apticote 400 A high quality electroless nickel coating Ideal for precision parts needing anti fretting and corrosion protection on parts such as splines couplings and gasket faces The Apticote 400P variant gives exceptional corrosion protection for instance on fibre optic connectors Apticote 450 An electroless nickel polymer composite Providing very low friction wear resistance and anti fretting Good for gasket faces where there is the risk of relative thermal expansion and for anti galling on threads including titanium Apticote 460 An electroless nickel polymer composite Providing more wear resistance than the A450 variety with low friction and corrosion protection Used on actuator mandrels gripper trees and housings Apticote 800 Thermally sprayed coatings We offer a wide range of metals cermets and ceramics for wear resistance on seal faces valve parts shafts and housings Poeton will advise on which of our many coatings cermets ceramics and alloys is the best choice for your application Apticote Keronite 3000 An electro ceramic coating for aluminium magnesium and titanium alloys The ultimate wear protection for parts made in lightweight alloys and for providing an electrically insulating surface on titanium to prevent galvanic corrosion of mating parts Case Histories Sub sea arrays Problem Our customer had a requirement to protect large aluminium electronic housings from the extremely hostile environment found in sub sea surveying Traditional anodising treatments could not withstand the constant insertion and extraction from sea water Solution Poeton undertook a laboratory research project simulating the service conditions and evaluating a range of coating options With some proprietary

    Original URL path: http://www.poeton.co.uk/coatings-oil-gas.htm (2016-02-12)
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  • Low friction and non-stick coatings for the Food and Drink industry by Poeton
    specify Apticote Coating Features Application areas and benefits Apticote 200 Polymer coatings A family of polymer coatings offering non stick low friction and wear prevention Parts include moulds tray sealing plates heater plates and trays Poeton will advise on which of the Apticote 200 coatings is best for a given application and on the question of food compliance Apticote 810 Graded polymer composite coatings A family of graded composite polymer coatings offering unique non stick They solve the eternal problem how to get a non stick coating to adhere to a metal substrate at the same time as being non stick to the food product Parts include sealing plates and other applications where there is high contact pressure situations which will dis bond a normal non stick polymer coating Poeton will advise on which of the Apticote 810 coatings is best for a given application and on the question of food compliance Apticote 300 Hard anodising Our hard anodising provides exceptional low stress abrasive wear resistance and is suitable for lightweight structural parts that might be subject to wear or erosion by food products such as dried fruit or vegetables Parts include chutes and conveyors on sorting and dispensing machines Apticote 350 and Apticote 355 Composite hard anodising of aluminium A range of anodic specialised processes with polymer infusion providing exceptional wear and corrosion protection up to 15000 hours salt spray for aluminium alloys Parts include trays and moulds Apticote 400 A high quality electroless nickel coating Ideal for precision parts needing anti fretting and corrosion protection on parts such as splines couplings and conveyors Apticote 450 An electroless nickel polymer composite Providing very low friction wear resistance and anti fretting Good for anti galling on threads and for parts on conveyors and chains where no lubricant is permitted Apticote 460 An electroless nickel polymer composite Providing more wear resistance than the A450 variety with low friction and exceptional non stick Poeton will advise on which of the Apticote 460 range is the most suitable for your application Apticote 800 Thermally sprayed coatings We offer a wide range of cermets and ceramics for wear resistance on food machine parts that might be subject to heavy abrasion including stirrers and mixers Poeton will advise on which of our many coatings is the best choice for your application Apticote Keronite 3000 An electro ceramic coating for aluminium The ultimate wear protection for parts made in lightweight aluminium alloys subject to abrasion by aggressive food products For details on Poeton food compliance via the FDA UFDA and CFR21 follow this link Case Histories Chocolate extrusion Problem Our customer had a particularly sticky problem with chocolate The product was extruded at high pressure between two counter rotating rollers with dies and fingers and the normal Teflon non stick coatings were squashed and peeled off within 40 hours Then the chocolate stuck with very messy consequences Solution Poeton looked at the problem from a point of view of contact stress calculating that the peak shear

    Original URL path: http://www.poeton.co.uk/coatings-food-drink.htm (2016-02-12)
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